The JCW2-i gravimetric blender combines incredibly accurate blending technology with intelligent metering and forecasting to help you maximize quality and reduce energy and waste. It senses changes, automatically adjusts, and keeps production moving as demand changes
Intelligent mixing, automatic flow
optimization & resin-demand forecasting
Feed optimization software, coupled with demand forecasting signals, reduce resin waste by as much as 99%. Flow is automatically regulated based on your injection mold machine‘s status. Minimizing material usage helps reduce cleaning time and labor when materials or colors are changed.
It works automatically
The JCW2-i optimizes blender performance without additional input. Even with a material change, the JCW2-i automatically detects and alters measurements to accommodate the new material. Simple.
A smaller footpring
The JCW2-i is nearly half the footprint of previous units, while maintaining a maximum capacity of 319 lbs/h. This is accomplished by integrating measuring and conveying into the unit. The intelligence software keeps batches smaller and maximizes mixture uniformity.
Technology is only as good the people who have to use it. We made it simple using a str aight-forward touch-screen interface.
Smooth, polished hopper surfaces make cleaning fast. Dust can be swept down to the hopper bottom where materials can be completely removed. The hopper and screw can be easily removed, wiped cleaned, and re-installed fast to get the JCW2-i quickly back into production.
|Power Supply||Voltage||AC200/200-220V 50/60Hz 3 phase|
|Apparent Power||Breaker Capacity||5.15kVA 30A|
|Air Supply||Pressure||Consumption||0.4MPa 1NL/min|
|Maximum Measuring Capacity||70kg/h||1.45kg/h||145kg/h|
|Hopper||Volume||Virgin||5 or 14L|
|Regrind||5 or 14L|
|MB||5 or 11L|
|Charge Hopper||Volume||Custom Made||3.5L|
|Measuring Range||Virgin||Screw Feeder F-50 ITO 100g or more|
|Regrind||Screw Feeder F-50 ITO 100g or more|
|MB||Screw Feeder F-40 ITO 50g or more|
|Screw Feeder F-25 ITO 2g or more|
The blender starts by measuring the ingredient that is used in the smallest amount, then uses that actual measurement to adjust the set values for materials to be subsequently measured, such as primary materials and regrind. As a result, the measurement accuracy for the materials measured first the the minimum setting gradation of 1g or less.
|Materials||Virgin||Pellets: cut strand approx. 1.5 to 4mm dia. 4mm long. Square pellets: approx. 1.5 to 4 mm|
|Regrind||Materials that do not bridge the safety mesh (40mm x 40mm openings) excluding miscuts with an apparent specific gravity of 0.3 to 0.5|
|Volume per Batch||up to 1kg||Up to 3kg||Up to 3kg|
|MB Ratio||Up to 1000x|
|Mixing Method||APH||Mixing Drum|
|Outer Dimension (inches)||33w x 37.5d x 68h|
Note: The figures shown here are for ordinary pellets with a bulk density equivalent to 0.5 t 0.8 g/cm3. Because the specified values vary depending on the physical properties of the material used, consult Matsui when using materials likely to cause concern.
- Maximum performance varies depending on the material type and mixing ration. Particularly in the case of APH, conveyance and mixing performance impact the overall performance.
- The measurement range differs depending on the combination of feed units used, apparent specific gravity and material shape.
- APH-type hoppers are designed according to specifications.
Options: Lower limit level switch, primary side material tank; tank cover for manual feeding, primary side material tank; alarm indicator light; alarm buzzer; suction box (APH-type feed cutt-off sensor); cleaning nozzle, leakage breaker; lamination light; control panel (#D display, USB data Output Function)